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Honda VFR 800 - 750SF
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1996 Honda VFR750SF (part 5)
Honda VFR 800 - 750SF
Honda VFR 800 - 750SF
07 Feb 2018

1996 Honda VFR750SF (part 5)

After fitting the subframe, the next step to having a clean finish was to transition the bodywork from the tail to the tank, and then fit the seat to the tank.
I used the stock CBR side filler panels as a starting point, and created a cardboard template to bridge the gap between the tank and the filler.
I was fresh out of aluminum sheet, so I cut a pair of parts from a steel car fender

.
There was a bit of an evolution as I was cutting them, the creative juices were flowing and it turned out well. Cut, check fit, cut, adjust shape, cut again, etc.

Seat angle was a touch too steep...

Although the shape was similar, the gap to the tank was wholly unacceptable.

I made an attempt to fill the gap with race foam, but I found the results to be less than desirable.

Now for the seat... I'm really happy with how this turned out. I used Plio Grip and sheetrock mesh tape to create the extension. This material can be stapled into when cured, just like the stock pan.
Here is a pictorial sequence of the process:

Wax was used to create a gap for the future seat cover to fill.

My friend Travis Bowen (toctuning) of Bowen Upholstery in Wisconsin did the fantastic work on the foam and the seat cover. We worked together on the design, and he made an extra section of red welting to be used on the solo cowl later.

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